With manufacturing engineering at Carmo, we combine our extensive knowhow on injection moulding components with in-house expertise on additive manufacturing, automatization, and robotics to create a unique end-to-end setup for project development.
With all processes integrated from the early design stage to volume production, we ensure robust design, cost-efficient production, and time to market.
Design and Manufacturing Engineering is where the tradecraft lives. Every step of plastic component production lives at one Danish site under one team and one ISO 13485 quality management system: design and development, tool engineering, injection moulding in 1K/2K/3K, automation and robotics, validated ISO Class 8 cleanroom assembly, inspection, printing, packaging, and additive manufacturing via Carmo Print Moulding. There are no supplier handovers between the steps — for you, that means one supplier relationship, one set of commitments, one audit path, and one phone call when something needs immediate attention.
Yes — and that continuity is the central differentiator. The same engineering team that prototypes a component in Carmo Print Moulding designs the definitive tooling, runs the validation builds, and scales to QMS-governed regulated volume production. You don't face a supplier change when your project crosses the prototype-to-volume boundary, which removes the most painful re-qualification step in a medical-device launch.
Two reasons converge. First, the handover risk — every supplier handover in a project introduces re-qualification, audit, and renegotiation costs that compound over a regulated device's lifecycle. Second, the engineering instinct — Carmo's three signature developments (Carmo Print Moulding, the patented Carmo SuperValve™ family, and the patented Carmo Metal Reinforced Eyelet) were all created in-house. The company's record of solving problems by developing the technology rather than buying it is what shaped the integrated setup in the first place.
Automation and robotics are designed in alongside the component rather than added on after design is locked. The team builds custom automation cells around injection moulding machines for high-throughput production, integrates inspection stations into the line, and uses robotics in cleanroom assembly to support process repeatability and reduced operator intervention. Design-for-automation work happens during the same development phase as the component design — not as a separate post-design exercise.
Yes. Carmo's three signature developments are all proprietary: Carmo Print Moulding (proprietary additive-manufacturing-to-injection-moulding process), Carmo SuperValve™ (patented 2K-moulded valve family — Cross Valve and Turnvalve, both pre-launch), and the patented Carmo Metal Reinforced Eyelet (one-step metal-plastic fusion construction). The same design team that produced those is available for customer-specific component design work — including custom variants of standard components and full custom development from concept.
As early as concept or design phase, ideally. First-hand production knowledge, applied early, pays back over the life of your device — design-for-manufacturability, material selection, and rapid prototyping in production material all compound the earlier they're applied. Late-stage redesigns are always more expensive than early-stage architecture decisions. Carmo engages with later-stage projects too (validation, scale-up, redesign of existing components), but the highest-leverage engagement window is before tooling investment is committed.
Yes — this is one of the highest-leverage tradecraft engagements. Decades of hard-earned production experience let Carmo's engineers spot design tweaks that materially improve production output, lift quality, and lower component cost. Typical paths: consolidating a multi-piece assembly into a one-piece 2K or 3K moulding, switching to a more efficient material recipe, redesigning for higher automation throughput, or eliminating a downstream finishing step. The case for redesign is normally strongest when you already have field experience with the part and a clear view of what's and isn't working.
Medical-device OEMs benefit most from the integrated setup, because medical regulatory cycles punish supplier handovers most heavily — and Carmo's certified ISO 13485 QMS covers the full chain from validation builds onward. Technical applications across maritime, industrial, agriculture, cleantech, and rescue markets benefit when the component needs to extend end-product operating lifetime: design-for-durability and integrated production engineering both contribute to that outcome.
Get a quote — or ask about materials, geometry, and certifications
Write to us
