Production i clean room for medico

Cleanroom production for global medico customers

Production in cleanroom ISO class 8

Production in cleanrooms has been an integrated part of Carmo’s production for over 30 years, and today, we manufacture more than 80% of our injection-molded and assembled components in cleanrooms. The cleanroom culture is deeply embedded in our DNA and procedures, making cleanroom production a completely natural part of daily work for all our employees.

Production in cleanroom for medical applications

From our cleanroom production, we deliver components to a wide range of global medical customers within urology, diagnostics, surgical equipment, and more. We are therefore accustomed to working under the highest standards and expectations.

Flexible cleanroom cells

Carmo operates both dedicated cleanrooms and several flexible cleanroom cells. These production cells are designed as individual modular cleanrooms, equipped with injection molding machines and six-axis robots. They handle component removal, sampling for quality control, surface treatment, and subcomponents.

Cleanroom ISO Class 8

In 2018, we invested in an additional 200 m² of state-of-the-art and energy-efficient cleanroom facilities, ensuring we are prepared to meet future demands. Carmo is certified according to ISO 13485, and our cleanrooms are classified as ISO Class 8 (formerly known as Class 100,000 under FED-STD-209E).

Read more about cleanroom classifications

Read more about our quality assurance

Frequently asked questions

Classification & setup

What ISO classification is Carmo's cleanroom?

ISO Class 8 per ISO 14644-1:2015. The classification covers two fully validated cleanrooms used for assembly, inspection, printing, and packaging of medical components, plus the clean zones around the injection moulding cells. Carmo measures airborne particles at the 0.5, 1.0, and 5.0 µm size bands as the standard requires.

Does Carmo use dedicated cleanrooms, modular cells, or both?

Both. ISO 14644-1 explicitly permits classification of full cleanrooms AND clean zones; Carmo uses both — two physical cleanroom halls for downstream assembly and packaging, plus classified clean zones around the injection moulding machines themselves. Both operate under Carmo's certified ISO 13485 QMS and share the same routine monitoring discipline.

Operations

Does Carmo also do assembly and printing in the cleanroom, or only moulding?

Both. The full cleanrooms are used for assembly, inspection, printing, and packaging of medical components; the moulding clean zones cover the injection-moulding step. A medical component can move from raw material through final packaged form without leaving a classified environment — a meaningful regulatory benefit for medical-OEM supplier qualification.

Is Carmo's cleanroom work done in Denmark?

Yes. All cleanroom production happens at Carmo's single integrated site in Espergærde, Denmark — the same site that handles design, development, tooling, moulding, automation, and additive manufacturing. No cleanroom work is subcontracted or located outside Denmark.

Customers

Which customers and applications does Carmo serve from its cleanrooms?

Medical-device OEMs primarily, across medical bags (urine, infusion, nutrition), identification bracelets, immobilisation equipment, urology, diagnostics, and surgical devices. Many customers have run the same components on the same registered device through Carmo's cleanroom for 20 to 30 years — and the cleanroom is a load-bearing part of why those relationships last.

Can non-medical technical components also be produced in the cleanroom?

Yes — on a case-by-case basis. Some technical applications require cleanroom-grade contamination control: components destined for sealed assemblies, optical or sensor applications, or high-purity industrial uses. Whether a non-medical application runs through the cleanroom is settled during scoping rather than as a default.

Documentation & discipline

What kind of traceability documentation comes with cleanroom-produced components?

Component-level traceability is part of the standard documentation set: batch records, in-process controls, material-lot traceability, and post-production inspection data are all maintained under Carmo's certified ISO 13485 QMS. The documentation depth is sized for medical-OEM supplier qualification and customer audit — not incidental record-keeping.

How does Carmo maintain cleanroom standards day-to-day?

Routine internal particle-count monitoring at the standard size bands (0.5 / 1.0 / 5.0 µm) is complemented by recurring external verification by a specialist. Action limits are set below acceptance limits, so deviations are surfaced and corrected before they reach a classification breach. Bioburden monitoring is performed as a separate environmental control — not part of the ISO 14644 classification.

Heritage

How long has Carmo operated cleanrooms?

Carmo has operated cleanroom production for the medical-device industry for decades. The 2018 site expansion added approximately 1,000 m² of additional production space and 200 m² of additional ISO Class 8 cleanroom capacity — roughly doubling the production footprint. Carmo's QMS has been continuously ISO 13485-certified since 2013.

Contact Sales
Anders Johnsen
Anders Johnsen
VP R&D and Technology
+45 4912 2102
Man-tor 8-16 · fre 8-15

Get a quote — or ask about materials, geometry, and certifications

Write to us
Quality Management
ISO 13485 certified

Carmo A/S's quality management system is certified to ISO 13485:2016 — Medical devices — Quality management systems by Bureau Veritas (accredited by DANAK). View certificate (PDF)

Carmo A/S is committed to Science Based Targets initiative (SBTi) by Science Based Targets initiative. View commitment