Custom Design and Production at Carmo

Custom designed solutions meeting customer requirements

Custom Design & Production

Carmo is an expert on injection moulding with more than 60 years of practical experience with design, development, and manufacturing of high-quality plastic components. With Carmo, you have a partner that manages the entire product development process from design and prototype stages to volume production. We have the capabilities to ensure custom designed components that meet or exceed your expectations on functionality, quality, and cost.

Time-to-market

Carmo offer a unique solution for the design and development stages, where we have implemented Additive Manufacturing and integrated this technology in our injection moulding set-up. In the design stage, this solution provides our customers fully functional injection moulded components that are manufactured in the right material ready for testing. This reduces the time-to-market significantly.

“At Carmo, we have the knowhow and technology to develop and manufacture the component you need smarter, faster and at a low cost. We have advanced technologies fully integrated in our production processes ensuring time-to-market, and a scalable production ensuring full flexibility for our customers. With our quality management system fully implemented in all processes, we guarantee components in a consistent, high quality.”

Anders Johnsen, VP R&D and Technology at Carmo A/S

Smart and robust design

We have a long history of working with injection moulding. Besides offering customized solutions, Carmo design and develop our own product lines. Therefore, we have a unique insight in design for manufacturing. Often, we can reduce the product complexity significantly and integrate functionalities in the design stage, giving a better and more robust design.

Cost-efficient production

Carmo run a highly automated production with automation and robotics implemented on all production lines. We continuously invest in state-of-the-art machines and robotics ensuring a cost-efficient, and highly agile / flexible production. With the expansion of our production facilities in 2019 with an additional 1,000 sqm, we also have the capacity for new projects.

Sustainable solutions

Carmo is working actively to implement two UN Sustainable Development Goals in the production. These goals will increase the resource efficiency and improve our sustainable footprint. We have a clear roadmap to reach these goals including action plans for increased recycling, and introduction of sustainable materials and energy efficient technology and use of sustainable energy sources.

Contact Sales
Anders Johnsen
Anders Johnsen
VP R&D and Technology
+45 4912 2102
Man-tor 8-16 · fre 8-15

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Quality Management
ISO 13485 certified

Carmo A/S's quality management system is certified to ISO 13485:2016 — Medical devices — Quality management systems by Bureau Veritas (accredited by DANAK). View certificate (PDF)

Carmo A/S is committed to Science Based Targets initiative (SBTi) by Science Based Targets initiative. View commitment

Sustainability

Carmo is applying UN Sustainable Development Goals on all levels of our production to increase resource efficiency and improve our sustainable footprint. We are continuously testing and implementing sustainable materials, and we are recycling surplus material in our production to minimize waste. Finally, we are implementing new technologies such as Additive Manufacturing and prioritizing energy from sustainable energy sources to reduce our environmental impact.

Additive Manufacturing

We have fully integrated Additive Manufacturing in our product development setup combining the benefits of 3D print technology with injection moulding. This enables us to offer not just fast proof of content, but functional prototypes in the right material. With our extensive experiences with both Additive Manufacturing and injection moulding, we have the knowhow to ensure smart design from simple to complex solutions (up to 3K) that is designed for volume production.

Manufacturing Engineering

We combine our extensive knowhow on injection moulding components with in-house expertise on additive manufacturing, automatization, and robotics to create a unique end-to-end setup for project development. With all processes integrated from the early design stage to volume production, we ensure robust design, cost-efficient production, and time to market.

Quality Assurance

Carmo is ISO 13485 certified, which guarantees full control of all our processes. Therefore, we can assure our customers full material transparency, documentation, and traceability. With components from Carmo, our customers can be certain of COC/COA also on Additive Manufactured components. When working with project development, we have implemented a stage-gate review process to drive all new projects from idea to launch in a structured manner.